Produktbeskrivelse

 

Product Specifications:
 

Model BX92RS
Chipper Capacity 250mm/10”
Chipper Housing Opening 10”x15”
No.of Knives 4
Rotor Size 36”
Feeding System Feed Hydraulic Feed
Hopper Folded 66”Lx68”Wx90”H
Hopper Opening 25”x25”
Mounting System 3 Point Hitch
Discharge Hood Rotation 360˚
Discharge Hood Height 90”
Structure Weight 625kg
Tractor HP 70-120hp

Product Description:

The  BX92RS Hydraulic PTO Wood Chipper has a 9″ chipper capacity and a 10.5″ x 14″ chipper housing opening and is fitted with a 125kg heavyweight Rotor.  This model Wood Chipper has a direct hydraulic feed from the tractor hydraulic rear connection plugs.

Direct PTO drive that operates as a fix drive system and without the use of gears and belt drives and this model is fitted standard with easily replaceable blades by removing 3 removable bolt for simple and easy access to the top half of housing and the hopper can also be fully opened with 2 removable bolts. 

This model Wood Chipper has a full hydraulic feed system that allows for fast, medium or slow flow rate settings and with its 3 feed setting options from feed direction of forward, reverse and neutral settings.

The Hydraulic model allows for consistent chipping as the Hydraulic System has double support arms from both sides of the internal hopper with drive force from its hydraulic motor and with a Dual Barrel System that enables dragging motion for consistent cutting.

The Hydraulic Feed Chipper model is a simple and low maintenance chipper and able to handle the hardest and knotted wood.

Our advantages:

A whole complete set of production equipment lead to short lead time and better prices of machine.

Guarantee 1 year warranty of all our products.

Produce machines according to any requirements from our customers.

New machines will be developed every year.

Every model of our machine will be tested before the delivery to the port.

If you want to visit our factory, our boss will give you a best reception.

Beautiful gifts will be provided for all of our customers before every year’s Christmas.

Work shop and office:

Welding:

Blade shaft:

Laser equipment:

Office:

Rest place:

Assembly:

Finished machines:

CNC:

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Eftersalgsservice: Within One Hour
Garanti: One Year
Farve: Customsized
Logo: OEM
Feeding System: Hydraulic Feed
Rotor Size: 36′′
Tilpasning:
Tilgængelig

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Tilpasset anmodning

PTO-aksel

How do PTO shafts ensure efficient power transfer while maintaining safety?

PTO (Power Take-Off) shafts play a crucial role in ensuring efficient power transfer from a power source to driven machinery or equipment, while also maintaining safety. These shafts are designed with various features and mechanisms to optimize power transmission efficiency and mitigate potential hazards. Here’s a detailed explanation of how PTO shafts achieve efficient power transfer while prioritizing safety:

1. Mechanical Power Transmission: PTO shafts serve as mechanical linkages between the power source, typically a tractor or engine, and the driven machinery. They transmit rotational power from the power source to the equipment, enabling efficient transfer of energy. The mechanical design of PTO shafts, including their diameter, length, and material composition, is optimized to minimize power losses during transmission, ensuring that a significant portion of the power generated by the source is effectively delivered to the machinery.

2. Universal Joints and Flexible Couplings: PTO shafts are equipped with universal joints and flexible couplings that allow for angular misalignment and flexibility in movement. Universal joints accommodate variations in the alignment between the power source and the driven machinery, enabling smooth power transfer even when the two components are not perfectly aligned. Flexible couplings help to compensate for slight misalignments, reduce vibration, and prevent excessive stress on the shaft and connected components, thereby enhancing efficiency and reducing the risk of mechanical failure or damage.

3. Konstant hastighedsled (CV-led): CV joints are often used in PTO shafts to maintain constant speed and torque transfer, particularly in applications where the driven machinery requires flexibility or operates at different angles. CV joints allow for smooth power transmission without significant fluctuations, even when the driven machinery is at an angle relative to the power source. By minimizing speed variations and power loss due to changing angles, CV joints contribute to efficient power transfer while ensuring consistent performance and reducing the likelihood of mechanical stress or premature wear.

4. Safety Guards and Shields: Safety is a paramount consideration in the design of PTO shafts. Protective guards and shields are installed to cover the rotating shaft and other moving parts. These guards act as physical barriers to prevent accidental contact with the rotating components, significantly reducing the risk of entanglement, injury, or damage. Safety guards are typically made of durable materials such as metal or plastic and are designed to allow the necessary movement for power transmission while providing adequate protection. Regular inspection and maintenance of these guards are crucial to ensure their effectiveness in maintaining safety.

5. Shear Bolt or Slip Clutch Mechanisms: PTO shafts often incorporate shear bolt or slip clutch mechanisms as safety features to protect the driveline components and prevent damage in case of excessive torque or sudden resistance. Shear bolts are designed to shear or break when the torque exceeds a predetermined threshold, disconnecting the PTO shaft from the power source. This helps prevent damage to the shaft, driven machinery, and power source. Slip clutches work similarly by allowing the PTO shaft to slip when excessive resistance is encountered, protecting the components from overload. These mechanisms act as safety measures to maintain the integrity of the PTO shaft and associated equipment while minimizing the risk of mechanical failures or accidents.

6. Compliance with Safety Standards: PTO shafts are designed and manufactured to comply with relevant safety standards and regulations. Manufacturers follow guidelines and requirements set by organizations such as the American Society of Agricultural and Biological Engineers (ASABE) or other regional safety authorities. Compliance with these standards ensures that PTO shafts meet specific safety criteria, including torque capacity, guard design, and other safety considerations. Users can rely on standardized PTO shafts that have undergone testing and certification, providing an additional layer of assurance regarding their safety and performance.

7. Operator Education and Training: To ensure safe and efficient operation, it is essential for operators to receive proper education and training on PTO shafts. Operators should be familiar with the specific safety features, maintenance requirements, and safe operating procedures for the PTO shafts used in their applications. This includes understanding the importance of using appropriate personal protective equipment, regularly inspecting the equipment for wear or damage, and following recommended maintenance schedules. Operator awareness and adherence to safety protocols significantly contribute to maintaining a safe working environment and maximizing the efficiency of power transfer.

In summary, PTO shafts ensure efficient power transfer while maintaining safety through their mechanical design, incorporation of universal joints and CV joints, installation of safety guards and shields, implementation of shear bolt or slip clutch mechanisms, compliance with safety standards, and operator education. By combining these features and practices, PTO shafts provide reliable and secure power transmission, minimizing power losses and potential risks associated with their operation.

PTO-aksel

Er der nogen begrænsninger eller ulemper forbundet med PTO-aksler?

Selvom PTO-aksler (Power Take-Off) tilbyder adskillige fordele med hensyn til kraftoverførsel og alsidighed, har de også visse begrænsninger og ulemper. Det er vigtigt at overveje disse faktorer, når man bruger PTO-aksler, for at sikre sikker og effektiv drift. Her er en detaljeret forklaring af nogle begrænsninger og ulemper forbundet med PTO-aksler:

1. Sikkerhedsfarer: En af de primære bekymringer vedrørende PTO-aksler er potentialet for sikkerhedsrisici. PTO-aksler roterer med høje hastigheder og kan udgøre en betydelig risiko, hvis de ikke er korrekt beskyttet eller håndteret. Utilsigtet kontakt med en eksponeret eller utilstrækkeligt afskærmet PTO-aksel kan resultere i alvorlige skader, herunder sammenfiltring, amputation eller endda dødsfald. Det er afgørende at følge sikkerhedsretningslinjerne, implementere korrekt afskærmning og sikre, at operatører er veluddannede i sikker håndteringspraksis for at mindske disse risici.

2. Vedligeholdelse og smøring: PTO-aksler kræver regelmæssig vedligeholdelse og smøring for at sikre optimal ydeevne og levetid. De bevægelige dele, såsom universalled og splines, skal inspiceres, rengøres og smøres med de anbefalede intervaller. Forsømmelse af vedligeholdelse kan føre til for tidligt slid, nedsat effektivitet og potentielle fejl. Korrekt vedligeholdelsespraksis, herunder regelmæssige inspektioner og rettidig smøring, er afgørende for at afbøde disse problemer.

3. Justering og vinkler: Kraftoverføringsaksler er afhængige af korrekt justering og vinkler for at sikre effektiv kraftoverførsel. Forkert justering eller for store vinkler mellem kraftkilden og det drevne maskineri kan forårsage øget slid og belastning på komponenterne, hvilket fører til for tidlig svigt. Det er vigtigt at sikre korrekt justering og vinkeljustering ved hjælp af justerbare glidegafler eller andre midler for at forhindre overdreven belastning på kraftoverføringsakslen og tilhørende udstyr.

4. Længdebegrænsninger: Kraftudtagsaksler har begrænsninger på deres maksimale og minimale længde på grund af tekniske begrænsninger. Teleskopdesignet giver mulighed for justering, men der er en praktisk grænse for, hvor meget akslen kan forlænges eller trækkes tilbage. Hvis afstanden mellem kraftkilden og det drevne maskineri overstiger den maksimale eller falder til under den minimale længde af kraftudtagsakslen, kan alternative løsninger eller ændringer være nødvendige. I nogle tilfælde kan yderligere komponenter såsom drivakselforlængere eller gearkasser være nødvendige for at bygge bro over afstanden.

5. Kompatibilitet: Selvom producenter stræber efter at sikre kompatibilitet, kan der stadig være udfordringer med at finde den rigtige PTO-aksel til specifikke udstyrskonfigurationer. Udstyr kan have unikke krav med hensyn til spline-størrelser, momentværdier eller tilslutningsmetoder, der muligvis ikke er let tilgængelige eller kompatible med standard PTO-aksler. Tilpasning kan være nødvendig for at løse disse kompatibilitetsproblemer, hvilket kan resultere i øgede omkostninger eller leveringstider.

6. Støj og vibrationer: Kraftudtagsaksler kan under drift generere betydelig støj og vibrationer, især ved højere hastigheder. Dette kan være til gene for førere og kan kræve yderligere foranstaltninger for at reducere støjniveauet eller dæmpe vibrationer. For store vibrationer kan også påvirke den samlede ydeevne og levetid for kraftudtagsakslen og det tilsluttede udstyr. Implementering af vibrationsdæmpere eller brug af fleksible koblinger kan hjælpe med at afbøde disse problemer.

7. Effektgrænser: Kraftoverføringsaksler har specifikke effektgrænser baseret på deres design, materialer og komponenter. Overskridelse af disse effektgrænser kan føre til for tidligt slid, komponentfejl eller endda akselbrud. Det er afgørende at forstå og overholde de anbefalede effektmærkninger for kraftoverføringsaksler for at sikre sikker og pålidelig drift. I nogle tilfælde kan det være nødvendigt at opgradere til en kraftoverføringsaksel med højere kapacitet eller implementere yderligere kraftoverføringskomponenter for at imødekomme højere effektkrav.

8. Kompleks installation og fjernelse: Montering og afmontering af PTO-aksler kan være en kompleks proces, især i trange rum eller ved håndtering af tungt udstyr. Det kan kræve justering af splines, indkobling af koblinger og sikring af låsemekanismer. Forkerte monterings- eller afmonteringsteknikker kan føre til beskadigelse af akslen eller tilhørende udstyr. Korrekt træning, håndtering af udstyr og overholdelse af producentens retningslinjer er afgørende for at forenkle og sikre sikker montering og afmontering af PTO-aksler.

Trods disse begrænsninger og ulemper er PTO-aksler fortsat meget anvendte og værdifulde komponenter til kraftoverførsel i forskellige industrier. Ved at tage hensyn til disse overvejelser og implementere passende sikkerhedsforanstaltninger, vedligeholdelsespraksis og justeringsprocedurer kan de potentielle ulemper ved PTO-aksler effektivt afbødes, hvilket muliggør sikker og effektiv drift.

PTO-aksel

How do PTO shafts contribute to transferring power from tractors to implements?

PTO shafts (Power Take-Off shafts) play a critical role in transferring power from tractors to implements in agricultural and industrial settings. They provide a reliable and efficient means of power transmission, enabling tractors to drive various implements and perform a wide range of tasks. Here’s a detailed explanation of how PTO shafts contribute to transferring power from tractors to implements:

Strømkilde: Tractors are equipped with powerful engines designed to generate substantial amounts of mechanical power. This power is harnessed to drive the tractor’s wheels and operate hydraulic systems, as well as to provide power for the attachment of implements through the PTO shaft. The PTO shaft typically connects to the rear or side of the tractor, where the power take-off mechanism is located. The power take-off derives power directly from the tractor’s engine or transmission, allowing for efficient power transfer to the PTO shaft.

PTO Shaft Design: PTO shafts are designed as driveline components that transmit rotational power and torque from the tractor’s power take-off to the implement. They consist of a hollow metal tube with universal joints at each end. The universal joints accommodate angular misalignments and allow the PTO shaft to transmit power even when the tractor and implement are not perfectly aligned. The PTO shaft is also equipped with a safety shield or guard to prevent accidental contact with the rotating shaft, ensuring operator safety during operation.

PTO Engagement: To transfer power from the tractor to the implement, the PTO shaft needs to be engaged. Tractors are equipped with a PTO clutch mechanism that allows operators to engage or disengage the PTO shaft as needed. When the PTO clutch is engaged, power flows from the tractor’s engine through the power take-off mechanism and into the PTO shaft. This rotational power is then transmitted through the PTO shaft to the implement, driving its working components.

Rotational Power Transmission: The rotational power generated by the tractor’s engine is transferred to the PTO shaft through the power take-off mechanism. The PTO shaft, being directly connected to the power take-off, rotates at the same speed as the engine. This rotational power is then transmitted from the PTO shaft to the implement’s driveline or gearbox. The implement’s driveline, in turn, distributes the power to the implement’s working components, such as blades, augers, or pumps, enabling them to carry out their respective functions.

Matching Speed and Power: PTO shafts are designed to match the rotational speed and power requirements of various implements. Tractors often feature multiple speed settings for the PTO, allowing operators to select the appropriate speed for the specific implement being used. Different implements may require different rotational speeds to operate optimally, and the PTO shaft allows for easy adjustment to match those requirements. Additionally, the power generated by the tractor’s engine is transmitted through the PTO shaft, providing the necessary torque to drive the implement’s working components effectively.

Versatility and Efficiency: PTO shafts offer significant versatility and efficiency in agricultural and industrial operations. They allow tractors to power a wide range of implements, including mowers, balers, tillers, sprayers, and grain augers, among others. By connecting implements directly to the tractor’s power source, operators can quickly switch between tasks without the need for separate power generators or engines. This versatility and efficiency streamline workflow, reduce costs, and increase overall productivity in agricultural and industrial settings.

Safety Considerations: While PTO shafts are essential for power transmission, they can pose safety risks if mishandled. The rotating shaft and universal joints can cause severe injuries if operators come into contact with them while in operation. That’s why PTO shafts are equipped with safety shields or guards to prevent accidental contact. Operators should always ensure that the safety shields are in place and secure before engaging the PTO shaft. Proper training, adherence to safety guidelines, and regular maintenance of PTO shafts and associated safety features are crucial to ensuring safe operation.

In summary, PTO shafts are vital components that enable the transfer of power from tractors to implements in agricultural and industrial applications. They provide a reliable and efficient means of power transmission, allowing tractors to drive various implements and perform a wide range of tasks. By engaging the PTO clutch and transmitting rotational power through the PTO shaft, tractors power the working components of implements, providing versatility, efficiency, and productivity in agricultural and industrial operations.

Kina producent TUV CE-godkendelse Flishugger Trækværn Pto-akseldrev Bx92RS hydraulisk tilførsel  Kina producent TUV CE-godkendelse Flishugger Trækværn Pto-akseldrev Bx92RS hydraulisk tilførsel
editor by CX 2024-05-06